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Sius™ Disposable Cassettes for Tangential Flow Filtration 

Single-Use TFF Cassettes for Improved Process Economy

Sius™ is the first TFF cassette purpose-built for single-use with the pricing to prove it!. Sius™ cassettes demonstrate superior performance compared with reusable industry standards at a fraction of the cost.

Combining both Sius™ cassettes and the Sius™ FPI enables a complete disposable system for tangential flow filtration, saving even more time and money due to minimum preparation and cleaning.

Sius™ cassettes are pre-sanitized and their reproducibility is guaranteed by individual testing. Using disposable Sius™ is safe, minimizing the risk of cross-contamination.

Sius™ cassettes offer a very cost-competitive alternative to reusable TFF cassettes, especially for R&D to clinical scale biopharmaceutical manufacturing.

Furthermore, Sius™ cassettes incorporate the same Hystream™ and Prostream™ membrane chemistries and materials as our Novaset™ reusable cassettes. Our customers can, therefore, switch to a reusable strategy for large scale manufacturing with only minimal regulatory requirements.

A large range of cut-offs are available for ultrafiltration and microfiltration. 

Single-Use Sius™-LS 0.01 m2(1)
0.02 m2(1)
0.1 m2(2)
LP Screen
J Channel
ProStream 1kD, 3kD, 5kD, 10kD, 30kD, 50kD, 100kD, 300kD
HyStream 1kD, 3kD, 5kD, 10kD, 30kD, 50kD, 100kD, 300kD
0.1um, 0.2um, 0.45um, 0.65um
Sius™-LSn(3) 0.1 m2 LP Screen
J Channel
ProStream 1kD, 3kD, 5kD, 10kD, 30kD, 50kD, 100kD, 300kD
HyStream 1kD, 3kD, 5kD, 10kD, 30kD, 50kD, 100kD, 300kD
0.1um, 0.2um, 0.45um, 0.65um
Sius™ 0.5 m2
1.5 m2
2.5 m2
LP Screen
J Channel
ProStream 1kD, 3kD, 5kD, 10kD, 30kD, 50kD, 100kD, 300kD
HyStream 1kD, 3kD, 5kD, 10kD, 30kD, 50kD, 100kD, 300kD
0.1um, 0.2um, 0.45um, 0.65um
  1. Sius-LS at 0.01m2 and 0.02m2 area is Universal Notch to fit in all holders (TangenX and competiton). 
  2. Sius-LS at 0.1m2 is standard notch only for TangenX and Pall holders.
  3. Sius-LSn is Offset Notch for Millipore, GE and Sartorius holders.

To read our disposable Sius™ Cassette scientific poster : Click here

Solution for Improving the Separation of Biopharmaceuticals

Designed for Single-Use

Our pre-sanitized disposable cassettes are the first TFF cassettes purpose-designed for single-use. The Sius™ cassette is also suited to be used with traditional holders and hardware.

Improved Performance

The Sius™ cassette incorporates a unique patented design allowing a consistent flux over time. Its superior performance versus competing products has been publicly recognized by a leading DSP expert after extensive comparability testing.(1)

Process Step Average Flux (LMH)
Membrane G P Sius M
mAb Number 1 2 3 1 2 3 1 2 3 1 2 3
Concentration * 70 59 51 77 65 56 91 91 65 59 63 N/A
Diafiltration ** 55 50 31 59 60 35 78 77 42 46 47 N/A

* : 10mg/mL to 30 mg/mL
** : 30 mg/mL in SP Elution Buffer to 30 mg/mL in Formulation Buffer

Improved Quality

The Sius™ cassette automated process assembly and individual cassette release testing ensure an exceptional cassette-to-cassette reproducibility. In addition, with the use of Sius™ cassettes, total process time is minimized for the UF/DF operation, as shown below.*

Process Step Process Time (hours)
Membrane G P Sius M
mAb Number 1 2 3 1 2 3 1 2 3 1 2 3
Concentration * 0.8 0.8 1.1 0.7 0.9 1.0 0.6 0.6 0.9 0.9 0.9 N/A
Diafiltration ** 2.7 3.0 4.8 2.5 2.5 4.2 1.9 1.9 3.6 3.2 3.2 N/A
Total Process Time 3.5 3.8 5.9 3.3 3.4 5.2 2.5 2.6 4.4 4.2 4.1 /

* : 10mg/mL to 30 mg/mL
** : 30 mg/mL in SP Elution Buffer to 30 mg/mL in Formulation Buffer

(1) Data extracted from “Evaluation and comparison of tangential flow filtration cassettes for use in a monoclonal antibody purification process” at IBC’s 6th International Single-Use Applications for Biopharmaceutical Manufacturing, June 2009 at La Jolla, CA
Membranes evaluated:
Novasep cassettes are Sius™ cassettes, 92.8 cm2 surface area, 50 kD MWCO, PES material, protein loaded 307 g/m2 and cross-flow rates (mL/min) 60,70,80.
All competitors’ PES cassettes have 50 kD MWCO and a surface area from 88 to 100 cm2.

 

Cleaning Validation Made Easier

With no need to flush or measure water permeability rates, Sius™ cassettes reduce the testing, integration time and resources to perform these steps. All cassettes are pre-sanitized, ready to be installed and used in processing after equilibration with buffer. With no need for membrane cleaning and measurement of water flux recovery, using Sius™ in single-use TFF operations will minimize cleaning and any cross-contamination risks.

Applicable to any TFF Needs

Sius™ cassettes are ideally suited to the following downstream processing needs:

  • Concentration
  • Diafiltration of:
    • Cytokins (e.g. Interleukins, Interferons)
    • mAbs, Recombinant Proteins
    • Blood Factors
    • Polysaccharides
    • Oligonucleotides
    • Viruses
    • Endogeneous/Exogenous Cell

Disposable Sius™  Cassettes - Product Line

Sius™ cassettes have been designed to offer performance that is comparable to reusable products at a fraction of the cost. Each cassette arrives pre-sanitized, ready to be equilibrated with buffer and used for processing. Sius™ cassettes are available in a range of product surface areas from 0.01m2 to 5 m2. These cassettes have been developed using an innovative manufacturing approach that provides an efficient production process, yielding a single-use cassette which costs significantly less than a comparably sized reusable product.

Most important of all, the cassettes are completely interchangeable with existing cassette hardware making them an ideal choice for many TFF processes.

We offer a complete range of single-use membranes from lab to industrial scale.

Materials of Construction

Membrane Polyethersulfone
Membrane Support Polypropylene
Screens Polypropylene
Channel Spacer H.D. Polyethylene
Encapsulant 1) FDA Approved Polyurethane
2) Class VI Tested Silicone
Gaskets FDA Approved EPDM

Dimensions

  Sius™-LS Laboratory Cassettes Sius™ Process Cassettes
Length x Width        cm x cm 20.5 x 5.6 21.1 x 20.1
in x in 8.1 x 2.2 8.3 x 7.9
Thickness                  cm(in) 0.4-2.0 (0.16-0.79) 1.5-20.4 (0.60-4 )
Membrane
Area
m2 0.01, 0.02, 0.1 0.5 , 1.5 , 2.5
ft2 0.11 , 0.22 , 1.1 5.4, 16.2 , 26.9

For more information about Sius™-LS cassettes suited to laboratory scale applications, please see Sius™-LS datasheet brochure.

For more information about our Sius™ competitive advantages, please click here.

We also design, build and sell optimized polymeric membranes (HyStream™ and ProStream™), reusable (NovaSet™ range) cassettes and also holders and systems.

Download our brochures for biologics manufacturing.

Consult our list of distributors for Novasep TangenX products to find the contact nearest to you.

For any questions on Novasep's purification/separation services and equipment for biologics, please contact us.

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